500kV Htv Composite Long Rod Insulator

500kV Htv Composite Long Rod Insulator

500kV Long Rod Suspension Insulator , High Voltage Composite Suspension Insulators are made of steel fittings. The metal fittings end adopts the labyrinth design principle, with multi-layer protection and good sealing performance, which solves the most critical problem of insulators ---- interface electrical breakdown. The connection between the fixture and the mandrel adopts the most advanced computer controlled coaxial constant pressure crimping process in the world, and is equipped with automatic acoustic emission flaw detection system to ensure the reliability and stability of the connection between the fixture and the mandrel. The mandrel adopts ERC high temperature acid resistant mandrel and the interface between mandrel and silicone rubber is coated with special coupling agent. Umbrella cover adopts one-time integral molding process under high temperature and high pressure, and two-stage vulcanization process under computer monitoring, which prolongs the service life of the product.

Product Introduction

500KV

Products Technical datasheet

 

Model

Rated

Votage

Specified
Mechanical Load

Structure
Height

Minimum Dry Arc Distance

Minimum
Creepage Distance

Lightning Impulse
Withstand Voltage

Wet Power Frequency
Withstand Voltage

(kV)

(kN)

(mm)

(mm)

(mm)

≥(kV)

≥ (kV)

FXBW-500/120

500

120

4500±50

4200

15500

1950

500



Features


  • The silicon rubber shed, designed according to the aerodynamics principle, use the whole-moulding method, to make sure the validity of total creepage distance under every climate and nasty conditions, as well as improved the pollution discharge of the insulators.

  • The fiber rod uses the ECR high-temperature and acid-proof material.

  • The end fitting connection adopts the zinc cover protection, supersonic monitor and coaxial constant compression controlled by computer, finished with good appearance and high quality.

  • Hop dip galvanized cast SAE1045 steel for metal fittings.


Products Technology characteristics
  • Silicone Rubber Housing

    Better hydrophobicity/
    Better hydrophobicity migration performance
    Better pollution resistance
    Excellent electrical insulation properties
    Excellent aging resistance

 

ItemRequirementMeasured Valued
Visual examinationFuchsine, grey or white, no obvious mechanical admixture. Vulcanized silicon rubber with dense and smooth cutting surface.Ok
Hardness (shore A)≮5065~70
Tensile strength (Map)≮44~6
Failure elongation (%)≮150≮180
Tearing strength (kN/m)≮10 (right angle sample)12~15
Volume resistivity (Ω.m)1X10123~8X1012
Puncture strength (kV/mm)Alternating current ≮22≮30
Tracking and erosionTMA4.5,erosion depth≯2.5mmTMA4.5, erosion depth <0.8mm
Flammability (Grade)FV-0FV-0
  • Corrosive Resistance Fiberglass Core
    Excellent resistance to high temperature, stress corrosive & acid attack
    Better damping Performance
    High tensile strength (
    >1200Mpa)
    Excellent creep resistance
    Excellent anti-fatigue fracture properties
  • Crimping & Multiple Sealing
    High mechanical strength
    Small dispersion
    Reliable sealing performance between rods and end fittings     



UHV knowledge

 

What is the difficulty in UHV transmission technology?


The difficulty of UHV transmission technology lies in the high-voltage transmission of electricity and its adaptability to the environment. UHV cables need to withstand extremely high voltages, which requires the insulation materials, voltage-resistant equipment, control systems, etc. of the lines to have extremely high reliability and safety. At the same time, during the process of long-distance power transmission, we have to face the challenges of various meteorological conditions, such as lightning strikes, sandstorms, ice and snow, high temperatures, etc., which requires the material and structural design of the lines to be stronger and more stable.


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The main reasons why China can play with UHV transmission technology are:


  • Policy support:

  • The Chinese government has always attached great importance to the development of the energy field, especially the research and application of power transmission technology. The government has repeatedly issued relevant policies and funding to provide support and guarantee for the research of UHV power transmission technology.


  • Superior resource conditions:

  • The construction of China's UHV transmission lines requires large-scale investment and resources, including land, materials, equipment, etc. China is rich in natural resources such as coal and hydropower, and has good production capacity and technical level in the fields of manufacturing and engineering construction, which facilitates the promotion and application of UHV transmission technology.


  • Technological innovation:

  • China has carried out a lot of technological innovation and research and development in UHV transmission technology, such as using power electronic devices to realize loss-free regulation of transmission lines, using gas-insulated central tube design to improve the durability of lines, etc. These technologies The application of UHV transmission lines has greatly improved the efficiency and reliability of UHV transmission lines.

  • Experience accumulation:

  • China has accumulated rich experience in multiple UHV transmission projects, such as DC transmission, overhead transmission, underground transmission and other methods, which makes China more comfortable in the application and promotion of UHV transmission technology.



factory direct

 

Wuhan Line Power is one of the leading composite insulator manufactuer in China. It is located in Wuhan, one of the economic and traffic center of China. The company is located in Yangguang Avenue East, Miaoshan Development Zone, Jiangxia District, Wuhan City (430223), Hubei, China, and it’s one of the companies in China Optics Valley. The company has more than 400 acres land, it has six assembly line production workshops, 30,000 square meters of factory buildings in total. The new modernized steel structure factory and garden-style factory area provide sufficient development space for the company's subsequent large-scale development.


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The factory has well-equipped physica laboratory and advance production equipment. Welcome to visit the factory and witness the FAT.

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