Composite Pin Insulator

Key Features of Silicone Rubber in Polymer Insulators:

The shed material is entirely made of high-temperature silicone rubber, which offers better hydrophobicity and aging resistance compared to earlier materials like epoxy resin, EPDM rubber, and room-temperature vulcanized silicone rubber. As a result, it has strong resistance to pollution flashover. Currently, the rubber compound formulation has been further optimized, with the aluminum hydroxide powder in the formulation undergoing an activation treatment to significantly enhance its hydrophobic properties. For high-end products, the silicone used is produced with imported D4 monomer, further improving its anti-aging performance.

Grey Rubber

Mixing Rubber

red rubber

In the epoxy fiberglass that makes up the core rod, the glass fibers are arranged parallel along the axis, forming the structural framework. Epoxy resin serves as the matrix material, bonding the glass fibers into a cohesive unit, thereby creating the epoxy fiberglass pultruded rod. The tensile strength of the epoxy fiberglass pultruded rod can reach up to 2.5 times that of ordinary carbon steel.

Core Rod Grinding, Cleaning, and Drying: The fiberglass core rod is ground to ensure that its surface can fully contact the adhesive. The core rod is then cleaned to remove surface dust particles, as these particles can lead to poor adhesion, potentially causing internal discharge defects in the operational composite insulator. After cleaning, the core rod must be promptly dried to prevent moisture absorption.

Size: Customized Size Available

The connection structure between the core rod and the metal fittings has evolved from earlier designs, such as internal wedges, external wedges, and adhesive bonding, to a comprehensive crimping structure. This new structure ensures that the connection strength between the metal fittings and the core rod is highly stable with minimal variability. ‌

Size: Customized Size Available

No.	Description	Section Height (H mm)	Dry Arcing Distance (h mm)	Creepage Distance (mm)	1 min Wet Power Withstand Voitage. (kV)	Lightning Impulse Withstand Voltage ≧ (kV)	Specified Bending Load ≧ kN
1	FPW1-11T16	236+5	150	390	50	100	2
2	FPW4-11T20	236+5	150	390	50	100	3.5
3	FPW-36T20	500+5	400	1200	125	210	12.5

 

Advantages of Composite Pin Insulators

 

With a simple structure and lightweight design, the product offers high voltage resistance, strong anti-breakdown capability, excellent pollution resistance, and high reliability. Its ease of installation can significantly accelerate the construction process.

 

Composite Pin Insulator Categories

 

FPW-10T20

FPW-15T22

FPW-24-12.5

FPW-36-12.5

 

The Application of Composite Pin Insulator

 

Pin-type insulators are widely used in high-voltage transmission lines and substations within power systems. They serve to support conductors, provide electrical insulation, and control the distribution of the electric field. These insulators offer excellent insulating properties, high stability, and reliability, effectively ensuring the safe operation of the power grid.

 

In summary, pin-type insulators are a crucial insulating device in power systems. They are characterized by a simple operating principle, distinct design features, and broad applications. As power systems continue to develop and expand, the technology of pin-type insulators is continually innovating and improving, providing solid support for the stable operation of the power grid.

 

Packing & Shipping

 

 

 All composite insulators are packed in weatherproof containers in order to protect the products during land, air, and sea transportation. Several different grades of packaging can be offered depending on the mode of transport and the expected storage conditions. The packaging options that we offer are

• Standard grade/prefabricated packing
• Economical grade/cardboard carton
• Best grade/closed wooden crate

 

Since the user best knows their crate requirements, they should select the option that is most suited to their needs and include that information in the purchasing specification. Special packaging arrangements can be accommodated upon request.

 

 Each container is marked with the number of insulators it contains, the catalog number, the manufacturer's name, and any other customer requests.

 

 Each packing (wooden Cases or Paper ubes) attached specification and certification of products.

 

Projects from around the world

 

United Sates, Canada, Mexico, Honduras, Trinidad and Tobago, Paraguay, Dominican Republic, Brazil, Costa Rica, Argentina, Venezuela, Chile, Peru, Ecuador, Malawi, Ghana,Togo, Egypt, Ethiopia, Mozambique, Samoa Sweden, Norway, France, Belgium, Czech Republic, Poland, Bulgaria, Romania, Jordan, Oman, Pakistan, Uzbekistan, Afghanistan, Kyrghyzstan, VietNam, Cambodia, Philippines, Sri Lanka, Indonesia,Thailand, Papua New Guinea, Australia, New Zealand...5 continents 45+ counties.

 

Exhibition

 

 

We have been participating in various exhibitions at home and abroad from 2010 to 2020. At the exhibition, relevant people from the industry and us saw our products directly and closely.

 

 

FAQ

 

1. Q: Are you the factory or trading company?

 A: We are factory who was founded in 2008. We also source all the items for the clients.

 2. Q: What're your main products?

A: insulators, the hardware of all kinds for high-voltage applications and related products.

 3. Q: Can I get some samples?

 A: Yes, sample order is available for quality check and market test.

4. Q: What's your payment terms?

 A: We usually accept :Payment Term: 30% T/T after order confirmed, balance 70% before shipment. L/C is also available.

5. Q: How can you control your quality? 

A: For each production processing, we have a complete QC system for the chemical composition, physical and electrical properties. After production, all the goods will be tested according to related standards, and the ex-factory test reports will be sent along with shipment documents.

 6. Q: Does your company accept customization?

A: We accept OEM service.

 7. Q: What's your warranty terms?

 A: We offer 24 months warranty terms.

 8. Q: Do you have the products in stock?

 A: Depends on your request, we have standard models in stock. Some special product and big order will be newly produced according to your order.

9. Q: What do you have for the certificate?

 A: ISO9001, ISO14001, ISO45001, Type test etc.

10. Q: How to become the agents for Line?

A: We welcome you to be Line's agent. 
We will depend on the sales turn over and also do research on your market. If you have interest, let us discuss more!

11.Q: Can we visit your company?

A: Yes, for sure, you are welcome to visit our company.

Find professional composite pin insulator manufacturers and suppliers in China here. With more than 10 years' experience, we warmly welcome you to wholesale high quality composite pin insulator for sale here from our factory. Good service and competitive price are available.