Composite Long Rod Insulator

 
Composite Suspension Insulator Introduction
 

This type of composite suspension insulator is the most widely used composite silicone rubber insulator, mainly used for transmission and distribution lines and electrified railway contact networks for high-voltage conductor fixation and insulation. This type of tension insulator is mainly installed in a hanging manner or in a horizontal tension and jumper manner. It mainly bears tensile loads.

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Materials List
 
Silicone Rubber
 

 

The umbrella cover material is made of high-temperature silicone rubber, which is more hydrophobic and aging-resistant than the early epoxy resin, EPDM, room temperature vulcanized silicone rubber and other materials. Therefore, it has strong resistance to pollution flashover. At present, the rubber formula is more optimized, and the aluminum hydroxide powder material in the rubber formula has been activated and processed to greatly improve its hydrophobicity. The silicone for high-end products is produced with imported D4 monomer raw materials, and its anti-aging performance is further improved.

Customized Color Available
 
grey rubber
Grey Rubber
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Mixing Rubber
red rubber
red rubber

 

Fiber glass Core
 

 

The core rod is the inner insulating part of the composite long rod insulator, which is designed to ensure its mechanical properties. The core rod is usually made of glass fiber impregnated with resin.

 

Size : Customized Size Available

productcate-800-600
Below 1m
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2m
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Over 3m
End Fitting
 

 

It is connected to a supporting structure, a conductor, a part of equipment, or another insulator.

 

The connection between the fitting and the mandrel is made using a crimping method. Since the crimping at the ends involves connecting two different materials, Wuhan Line Power strictly controls the elastic modulus, tensile strength, compressive strength, and structural dimensions of both the mandrel and the fitting materials. The design of the fitting includes a stress-relief arc to ensure the uniform distribution of force on the mandrel. The entire crimping process is computer-controlled, with an ultrasonic detection device monitoring the crimping results to ensure that each product meets the required standards.

 

Size: Customized Size Available

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socket
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Clevis
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Eye
 
Product technical parameters
 

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Advantages of Long Rod Insulator
 
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Light Weight

 

Because the fiberglass rod has much higher mechanical strength than porcelain and the density of the rubber material is much lower than porcelain, the weight of the high voltage composite insulator is much lighter than that of porcelain insulators. This weight difference increases with the increase of voltage level. Therefore, silicone rubber insulators tend not to require cranes or other lifting equipment for loading and unloading. The lighter weight also allows the use of lightweight and less expensive structures and installation equipment. The smaller size and weight also make its shipping cost lower than that of equivalent porcelain insulators. Electric composite insulators are conducive to use in dense urban areas and can provide very narrow road land. And this power composite insulator provides a high strength-to-weight ratio, which allows for larger spans, lower structural costs and improved appearance. The very light weight of silicone rubber composite insulators can also increase the distance between the conductor and the ground and the distance between the phases to reduce electric and magnetic fields. Silicone rubber composite strain insulators can also promote the development of compact transmission lines that reduce the effects of electromagnetic fields.

Hydrophobic Properties

 

Because the fiberglass rod has much higher mechanical strength than porcelain and the density of the rubber material is much lower than porcelain, the weight of the composite tension insulator is much lighter than that of porcelain insulators. This weight difference increases with the increase of voltage level. Therefore, silicone rubber insulators tend not to require cranes or other lifting equipment for loading and unloading. The lighter weight also allows the use of lightweight and less expensive structures and installation equipment. The smaller size and weight also make its shipping cost lower than that of equivalent porcelain insulators. Silicone rubber composite insulators are conducive to use in dense urban areas and can provide very narrow road land. And it provides a high strength-to-weight ratio, which allows for larger spans, lower structural costs and improved appearance. The very light weight of polymeric composite insulators can also increase the distance between the conductor and the ground and the distance between the phases to reduce electric and magnetic fields. Silicone rubber composite insulators can also promote the development of compact transmission lines that reduce the effects of electromagnetic fields.

productcate-1001-667
productcate-1279-852

Cost-Effective

 

Non-porcelain insulator is an emergency product, which can build a temporary line in a very short time and reduce the cost.

Water forms water droplets on the surface of silica gel, and the very fine film of silica gel liquid basically swallows up the dirt, thereby inhibiting the dissolution of ions in water, increasing the surface resistance, reducing the leakage current, and increasing the pollution flashover voltage. This performance is maintained even when the silica gel ages. Studies have shown that the wet withstand voltage and pollution withstand voltage of composite insulators are 2 to 2.5 times that of porcelain insulators with the same creepage distance. And there is no need to clean, and it can operate safely in heavily polluted areas.

In summary, suspension composite insulators offer a range of advantages including lightweight, high mechanical strength, superior electrical performance, and resistance to environmental factors. These benefits make them an ideal choice for modern power systems, ensuring reliable and efficient operation over extended periods.

 

 
Composite insulator Categories
 

 

productcate-430-215
FXBW-11-70-CC
productcate-440-128
FXBW-33-70-BS
productcate-419-142
FXBW-66-120-YB-0
productcate-439-140
FXBW-123-160-CC
productcate-514-139
FXBW-275-210-YB
productcate-554-197
FXBW-300-100-BS
productcate-553-192
FXBW-500-160-BS
 

 

 

 
The Application
 

 

Operation and installation form of suspension composite insulator

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Single I string installation

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Double I string installation

 
Packing & Shipping
 
 

 All composite insulators are packed in weatherproof containers in order to protect the products during land, air, and sea transportation. Several different grades of packaging can be offered depending on the mode of transport and the expected storage conditions. The packaging options that we offer are

  • Standard grade/prefabricated packing
  • Economical grade/cardboard carton
  • Best grade/closed wooden crate

 

Since the user best knows their crate requirements, they should select the option that is most suited to their needs and include that information in the purchasing specification. Special packaging arrangements can be accommodated upon request.

 

 Each container is marked with the number of insulators it contains, the catalog number, the manufacturer's name, and any other customer requests.

 

 Each packing (wooden Cases or Paper ubes) attached specification and certification of products.

productcate-600-800
productcate-600-800
 
Projects from around the world
 

United Sates, Canada, Mexico, Honduras, Trinidad and Tobago, Paraguay, Dominican Republic, Brazil, Costa Rica, Argentina, Venezuela, Chile, Peru, Ecuador, Malawi, Ghana,Togo, Egypt, Ethiopia, Mozambique, Samoa Sweden, Norway, France, Belgium, Czech Republic, Poland, Bulgaria, Romania, Jordan, Oman, Pakistan, Uzbekistan, Afghanistan, Kyrghyzstan, VietNam, Cambodia, Philippines, Sri Lanka, Indonesia,Thailand, Papua New Guinea, Australia, New Zealand...5 continents 45+ counties.

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Exhibition
 
 

We have been participating in various exhibitions at home and abroad from 2010 to 2020. At the exhibition, relevant people from the industry and us saw our products directly and closely.

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productcate-2025-1519
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FAQ
 

1. Q: Are you the factory or trading company?

 A: We are factory who was founded in 2008. We also source all the items for the clients.

 2. Q: What're your main products?

A: insulators, the hardware of all kinds for high-voltage applications and related products.

 3. Q: Can I get some samples?

 A: Yes, sample order is available for quality check and market test.

4. Q: What's your payment terms?

 A: We usually accept :Payment Term: 30% T/T after order confirmed, balance 70% before shipment. L/C is also available.

5. Q: How can you control your quality? 

A: For each production processing, we have a complete QC system for the chemical composition, physical and electrical properties. After production, all the goods will be tested according to related standards, and the ex-factory test reports will be sent along with shipment documents.

 6. Q: Does your company accept customization?

A: We accept OEM service.

 7. Q: What's your warranty terms?

 A: We offer 24 months warranty terms.

 8. Q: Do you have the products in stock?

 A: Depends on your request, we have standard models in stock. Some special product and big order will be newly produced according to your order.

9. Q: What do you have for the certificate?

 A: ISO9001, ISO14001, ISO45001, Type test etc.

10. Q: How to become the agents for Line?

A: We welcome you to be Line's agent. 
We will depend on the sales turn over and also do research on your market. If you have interest, let us discuss more!

11.Q: Can we visit your company?

A: Yes, for sure, you are welcome to visit our company.

Find professional composite long rod insulator manufacturers and suppliers in China here. With more than 10 years' experience, we warmly welcome you to wholesale high quality composite long rod insulator for sale here from our factory. Good service and competitive price are available.

Polymer Long Rod Insulator, Polymer insulator, Polymeric insulators

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